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【企业必读】锂电池公司如何构建一流的质量体系

关键词:质量体系

导语终端产品对电池的要求是“更安全、更高容量、更快速充电、更小更轻更薄”,所以电池生产企业必须有更好的质量管控、质量保证系统。

锂电池公司如何构建一流的质量体系

TUSHI:【QIYEBIDU】LIDIANCHIGONGSIRUHEGOUJIANYILIUDEZHILIANGTIXI

JINJINIANLAI,SUIZHEZHINENGSHOUJIWEIDAIBIAODESHUMAXIAOFEIDIANZICHANPIN、CHUNENGDIANZHAN、DIANDONGQICHEDEGAOSUFAZHAN,LILIZIDIANCHIXINGYEYEYINGLAILEXUNMENGDEFAZHAN,HENDUOLIDIANCHISHENGCHANCHANGJIACHENGFENGERQI,XUNSUFAZHANZHUANGDA。DANXINGYEDEKUAISUFAZHANSHIJIYUYESHITIAOZHAN,ZHIYOUKUAISUYINGHESHICHANGBUDUANBIANHUADEXIAOFEIXUQIUDEGONGSICAINENGBUDUANYINGDESHICHANGFENE,ERZHILIANG、CHENGBEN、JIAOQIGENBUSHANGJIEZOUDEQIYEQUEJUBUWEIJIAN。  

ZONGTILAISHUO,DONGLIDIANCHIDUICHANPINDE“ZHILIANGANQUAN、CHANPINDEYIZHIXING、HOUXUDEWEIHUCHENGBEN”YOUGENGGAODEYAOQIU,QICHANPINZHILIANGXUYAOGENGHAODEBAOZHENG。XIAOFEIDIANZIDEPEITAODIANCHIYISHOUJI、PINGBAN、DIANNAOWEIZHU,QIFAZHANQUSHISHILVQIAODIANCHIKUAISUWEISUO、JUHEWUDIANCHIGAOSUFAZHAN,CHANPINXIANG“MINGXINGJI、QIJIANJI”DEFANGXIANGFAZHAN,KEHUJIZHONGDUYEYUELAIYUEGAO,SHOUJISHICHANGFENEJIBENJIZHONGZAI“PINGGUO、SANXING、HUAWEI、XIAOMI、Vivo、OPPO”DENGDAKEHUSHOUZHONG,ZHEIYANGDEJUMIANDAOZHIDIANCHIDEZHILIANGYOUQIZHONGYAO,MEIYOUGUOYINGDECHANPINZHILIANGHENNANDARUYIXIANDEKEHUGONGYINGLIAN,JISHIJINRULEYIXIANGONGYINGSHANG,DANRUGUOZHILIANGCHUWENTIJIANGDAOZHIYANZHONGDEHOUGUO。BIRUSHUO,YILIANGQIDIANCHIGUQIAO、LOUYE、QIHUO、BAOZHADENGYANZHONGZHILIANGWENTIDOUKENENGDAOZHIKEHUDELIUSHISHENZHISUOPEIDEHOUGUO,ERWAIGUANDETUDIAN、HEIDIAN、HUAHEN、PIANHOUDENGZHILIANGQUEXIANYEHUIDAILAIJIDADEKEHUTOUSU。  

总而言之终端产品对电池的要求就是“更安全、更高容量、更快速充电、更小更轻更薄”,所以电池生产企业必须有更好的质量管控、质量保证系统。

一、产品质量控制的几个阶段

PINZHISHISHEJIZHIZAOCHULAIDE,BUSHIJIANYANCHULAIDE,HAODEPINZHISHOUXIANYAOYOUHAODESHEJITUANDUI,SHEJICHULAIDECHANPINYAOJINGGUODFM(Design for Manufacturing,JIMIANXIANGZHIZAODESHEJI)。ZAIDFMZHEIGEJIEDUAN,CHANPINSHEJIXUYAOMANZUCHANPINZHIZAODEYAOQIU,JUYOULIANGHAODEKEZHIZAOXING,SHIDECHANPINYIZUIDIDECHENGBEN、ZUIDUANDESHIJIAN、ZUIGAODEZHILIANGZHIZAOCHULAI。MEIYIKUANDIANCHI,CONGKEHUXUQIUVOCCHUFA,BIXUJINGGUOQFDZHILIANGGONGNENGZHANKAI,BAGUKEHUOSHICHANGDEYAOQIUZHUANHUAWEISHEJIYAOQIU、LINGBUJIANTEXING、GONGYIYAOQIU、SHENGCHANYAOQIU。ZHEIYANGZHENGFUJICAILIAOTIXI、GEMOPINZHONG、DAODIANJI、DIANJIEYE、JIER、WAIQIAODENGCAILIAOJIGUIGEHEZHIZAOGONGYI、CANSHUDEXUANZE、GONGZHUANGJIAJUDESHEJIBIXUZAIMANZUKEHUYAOQIUDEQINGKUANGXIA,XUANZEGENGSHIHEBENGONGSIZHIZAODEFANGFA、CAILIAO、GONGYI、GONGZHUANGJIAJU。ERGUOCHENGNENGLIZHISHUCPKNENGFOUDADAOSHEJITUANDUIDEYAOQIU,ZHEIYIDIANFEICHANGZHONGYAO。  

SHEJITUANDUIZAISHEJIDESHIHOU,YAOTONGGUODFMEA(SHEJISHIXIAOMOSHIFENXI),SHEJITUANDUIYAOTONGGONGSIKUATUANDUITAOLUNCHANPINYOUNAZHONGSHIXIAOMOSHI,CONGDIANCHIDEYIZHIXING、KEKAOXING、GONGZUOXINGNENGFANGMIANKAOLVLAIJIAQIANGCHANPINDESHEJI。TONGSHIDANGSHEJITUANDUIZAISHEJIDESHIHOU,YUGONGYINGSHANGYEYAOTAOLUNDFMEA, YINWEICHANPINBUSHISHEJITUANDUISHEJICHULAI,GONGYINGSHANGGUOCHENGNENGLIJIUNENGDADAO,SHEJICHULAIDEGONGCHAHUOZHEYULIANGYAOGONGYINGSHANGGUOCHENGNENGLINENGGOUDADAO,SHEJICAINENGSHIXIAN。DANGDFMEAQUEDINGXIALAIYIHOU,WOMENGONGSIDETUANDUIJIGONGYINGSHANGDENENGLIDOUNENGDADAOSHEJIYAOQIU,GUOCHENGNENGLIDOUMEIYOUWENTI。  

JIEXIALAIWOMENYONGPFMEA(GUOCHENGSHIXIAOMOSHIFENXI),DANGSHEJIQUEDINGYIHOU,GONGSIDEZHIZAOGUOCHENGYOUNAXIESHIXIAOMOSHIHUIYINGXIANGCHANPIN,WOMENDUIZHIZAOGUOCHENGNENGLIZUOSHIXIAOMOSHIFENXI,DUIYINGDEWOMENYOUGAISHANCUOSHI。BIRUSHUO,RUANBAOZHUANGDIANCHIWAIGUANHUAIPINJINGCHANGYOUTUDIAN,WOMENJINGGUOFENXIZHIDAOZHEISHIFENCHENDAOZHIDE,JIUYINGGAIBAKENENGDAOZHIFENCHENBEIJUANJINDIANCHILVSUMOKENENGDEGONGWEI、YUANYIN、DUIYINGCUOSHIGAOQINGCHU。DANGDFMEASHEJIHEKUABUMENPFMEASHEJIWANCHENGZHIHOU,WOMENHUIDUICHANPINZAIGUOCHENGLIDESHIXIAOMOSHIHEGUOCHENGLIYUDAODEWENTIYOULEYUFANGCUOSHI,JIEXIALAIZAIIQC、PMP、CTQ、 OQC、MSA、ORTDENGDOUYAOZUOYIGEXIANGXIDEJIHUA。  

JIEXIALAIDUICHANXIANDELayoutYAOYUNYONGJINGYIDELINIANDUICHANXIANDEXIANPINGHENG、JIEPAISHIJIAN、UPH、CHANXIANWULIUZUOYOUHUASHEJI。ZAISHEJIGUOCHENGZHONGYAOYOUHENDUODEFANGDAICUOSHI,DUIYUCHANXIANSHEJI、JIXIESHEBEIBIMIANYOUYUYUANGONGCAOZUOSHIWUZAOCHENGDEYIXIEWENTI。ZAICAOZUOGUOCHENGDANGZHONGZUINANKONGZHIDEJIUSHIYUANGONG,YINWEIXINYUANGONG、LAOYUANGONGDEJINGYANDEBUTONG,NANMIANYUANGONGHUIFANYIXIECUOWU。ZAISHEJICHANXIANHEJIXIESHEBEIDESHIHOUYOUFANGDAIDECUOSHI,YUANGONGJIUHUIBIMIANCUOWU,JISHIYUANGONGFANLECUO,JIXIESHEBEIHUIJISHIBAOJING,TIXINGYUANGONGJISHIGENGGAI。  

ZAIGUOCHENGFENXIDANGZHONG,MOJUHESHEBEIGONGCHAFENXIYEHENZHONGYAO,ZAIMEIYIGEGONGZHANDESHEJIDANGZHONGYIDINGYAOYONGLIUCHENGDEGAINIANDUISHURUSHUCHUZUOYIXIEFENXI。DANGCHANXIANZAISHEJIDESHIHOU,MEIGEGONGZHANDEUPHSHIFOUPIPEIJUEDINGLECHANXIANSHIFOUSHUNCHANG。MEIGEGONGZHANDEJIANYANCUOSHIHUOZHEJIANYANSHOUDUANDUIYUKONGZHIJIHUALIDESUOYOUDEJIANCESHEBEIYAOYOUYIGEXIANGXIDEXIANCHANGJIHUA。CHANXIANHUOZHEZUOYEYUANGONGYAO100%DEJIANYAN,RUGUOYOUBULIANG,YAOBATAJIANCHULAI,FANGZHIBULIANGLIUDAOXIAYIGEGONGZHANSHENZHILIUDAOKEHUDUAN。SUOYIYIGEHAODEZHILIANGTIXI,BUJINYAOYOUHAODESHEJI,ZAIJIANCETIXILIMIANYAOYOUWANSHANDEJIANCHUBULIANGPINDENENGLI。

DANGCHANPINDEDFM、DFMEA、PFMEA、CHANXIANLayoutZHIHOU,TONGGUOPrototype-EVT-DVT-PVTSIGEJIEDUANDUICHANPINDEORT、CHANXIANDEUPH、SHEBEIDEOEEDENGJINXINGYANZHENGHEGAISHAN,DANGCHANPINTONGGUOZHEIJIGEJIEDUANDECESHIYIJIGAISHAN,LIANGCHANZHISHIJIUKEYISHUNLIDEJINXING。  

ZONGJIEYIXIA,OUMEIGONGSIDUIXIANYOUDECHANPINZHILIANGKONGZHIJIYUYIXIAJIGEJIEDUAN:DFM-DFMEA-PFMEA-CHANXIANLayout –Prototype-EVT-DVT-PVT。

二、质量体系的建立

TIXIWENJIANDEJIANLI:ANZHAOISO DEYAOQIU,TIXIWENJIANFENWEIYIJIEWENJIANZHILIANGSHOUCE,ERJIEWENJIANPINZHIKONGZHICHENGXU,SANJIEWENJIANSOP,SIJIEWENJIANJIANYANJILUJIANYANZHIDAOSHU。BUTONGXINGYEDUIYUSIJIEWENJIANDOUYAOYOUWANZHENGDESHELI。YIGEHAODEZHILIANGTIXIJIANLIZHIHOU,GONGSIMEIGEBUMENDEYUNZUODOUGENJUZHILIANGTIXILAIZHIXING。BUSHISHUOMEIJIANSHIQINGDOUZHAOLAOBANHUOZHEJINGLIQUPAIBAN。RUGUODUIZHILIANGTIXIYOUBUWANSHANDEDIFANGKEYIZHUBUDEGAISHAN,ZHILIANGTIXIWENJIANSHIYIGEHUODEWENJIAN,SHIXUYAOBUDUANDEreviewBUDUANGAISHANDE。  

TIXIWENJIANJIANLIZHIHOU,QAGONGCHENGSHIHUOZHEXITONGGONGCHENGSHIDINGQIDUIGONGSITIXIWENJIANZHIXINGZUOTIXISHENHE。DANGGONGSIGANGJIANLITIXIWENJIANSHI,YIBANYIGEJIDUSHENHEYICI,KANGONGSIGEGEBUMENZAITIXIWENJIANYUNXINGSHIYOUSHENMEBUFUSHIXIANGJISHIFAXIANBINGZUOCHUGAISHAN;CHENGSHUTIXIYIBANBANNIANSHENZHIYINIANZUOYICITIXIWENJIANSHENHE,QUEBAOTIXIWENJIANZAIGEGEBUMENLIANGHAODEZHIXING,DUIYUMEIYOULIANGHAODEZHIXINGNENGGOUJISHIFAXIANHUOJIUZHENG,YIBAOZHENGGONGSIZHILIANGTIXIDELIANGHAOYUNXING。

三、供应商质量管理

DIANCHIDEZHUYAOCAILIAOBAOKUO:ZHENGJICAILIAO、FUJICAILIAO、TONGBO、LVBO、GEMO、DIANJIEYE、WAIQIAO(LVSUMO,LVQIAODENG)、JIER、SHEBEIDENG,MEIYIGEDOUDUIDIANCHIZUIZHONGDEXINGNENG、ZHILIANG、CHENGBENYOUBUTONGCHENGDUDEYINGXIANG。BUTONGGONGYINGSHANG、BUTONGPICIDECAILIAODOUKENENGYOUJIAODADECHAYI,ZHEIJIUYAOQIUDUIGONGYINGSHANGJINXINGGUANLI。GONGYINGSHANGDEZHILIANG、CHENGBEN、JIAOQI、YANFANENGLI、FANYINGSUDUHEGONGYINGSHANGDEZHANLVEDINGWEIDOUSHIKAOHEGONGYINGSHANGDEZHIBIAO,ERZHILIANGGUANLISHIGONGYINGSHANGGUANLIDEZUIZHONGYAODEKAOHEKPIZHIYI。

GONGYINGSHANGZHILIANGGUANLIYOUYIGEZHONGYAOLINIANwin-win, JIGONGYINGSHANGHELIDELIRUNKONGJIAN,YOUQIANZHUANTAMENCAINENGBAOZHENGZHILIANG,YIWEISHAJIAHUICHUXIANGONGYINGSHANGJIANGDIZHILIANGHUOZHEZAIRENYUANPEIXUNHEJIANCESHOUDUANZUOYIXIETOUGONGJIANLIAO。SUOYIZAIGONGYINGSHANGBAOJIASHI,YINGLIECHUWULIAOCHENGBEN、ZHIZAOCHENGBEN、GUANLICHENGBENYIJIHELILIRUNKONGJIAN。  

GONGYINGSHANGDEDINGQISHENHEJIXIANCHANGGUOCHENGKONGZHIFEICHANGZHONGYAO,ZAIOUMEIQIYEHUOZHEPINGGUOGONGSILI,YOUHENDUODEGONGCHENGSHIFUZEGONGYINGSHANGDEGUANLI、GUOCHENGDEJIANKONG,BAOZHENGGONGYINGSHANGDEPINZHIKONGZHIANZHAOWOMENDEPINZHIYAOQIUQUZHIXING。CONGXINCHANPINKAIFADAOYANGPINZHIZUODAOCHENGPINLIANGCHANCHUHUO,MEIGEGONGYINGSHANGDINGQIYOUonsideRENYUANQUJIANKONGZHILIANG。DANGGONGYINGSHANGCHANPINSONGDAOXIAYIGEGONGYINGSHANG,XIAYIGEGONGYINGSHANGHUIZUOIQCJINLIAOJIANYAN,RUGUOFAXIANWULIAOBULIANGYAOJISHIFANKUI,WOMENYONG8DDELUOJIQUZHAORoot Cause, BIHUANKONGZHIQUGUANBIZHEIGEIssue,SHENZHIHUIBA8DDELUOJILIMIANZHEIGECHANPINHUOLEISICHANPINFANDECUOWU,ZAIXIANGSIDECHANPINHUOZHEGONGXUZUOYUFANGHEGAISHAN,ZAIQITADECHANPINHUOGONGXUZUOCHEDIDEGAISHAN,BIMIANFASHENGTONGYANGDECUOWU。  

ZHEIJIUSHIWOMENJIANGDEGONGYINGSHANGDEGUANLI,BAOZHENGGONGYINGSHANGYOUHAODEGUANLI,BAOZHENGGONGYINGSHANGGUOCHENGYOUJIANKONG,BAOZHENGGONGYINGSHANGLAILIAOFUHEYAOQIU,RUGUOYOUWENTIJISHIGAIZHENG。BAOZHENGGONGYINGSHANGDEWULIAODADAOGONGSIDEPINZHIYAOQIU。

四、过程质量控制

1、SOP和SIP文件的建立  

ZHENDUIMEIYIDAOGONGXUBIAOZHUNZHIDAOSHUYAONIQINGCHU,BIAOZHUNZHIDAOSHULIHUIHANGAIBIAOZHUNCAOZUOLIUCHENG,ZHUYISHIXIANG,RUGUOYOUZHONGDAYINGXIANGCHANPINZHILIANG(CTQ)DEXIANGMUYAOYONGGANTANHAOHEXINGHAOBIAOZHUCHULAI,GAOSUYUANGONGBUNENGWEIGUICAOZUO,WUCAOZUOHUIZAOCHENGCHANPINDEYANZHONGBULIANG。ZUOYEJIANYANZHIDAOSHUDUIJIANYANDECHOUYANGPINLV、JIANYANFANGFA、JIANYANDESHIYONGYIQIYOUYIGEQINGXIDEDINGYI,PEIXUNJIANYANYUANANZHAOWOMENDEZUOYEJIANYANZHIDAOSHUQUJIANYAN,QUEBAOJIANYANFANGFAZHENGQUEBUHUIWUPAN,HAIYOUJIUSHIDUIYUKPIV、KPOVYIJISHURUSHUCHUYAOZUOCHUSHIBIE,DUINAXIEGUOCHENGDESHURUHUIYINGXIANGSHUCHUZUOYIGEGUANKONG,YAOYONGDOEZUOYIXIESHEBEICANSHUHEGUOCHENGCANSHUDEYOUHUA。DUIYUJIQIDESHURUSHUCHUZUOCHUGUANKONG,DUIYUGUANJIANCHANPINSHUCHUZUOGUANKONG。  

2、MSA量测系统  

WEIQUEBAOJIANYANNENGZHENSHIFANYINGCHANPINXINGNENG,BIXUBAOZHENGJIANYANXITONG GR&R(CELIANGXITONGWUCHADEZHONGFUXINGZAIXIANXING)FUHEYAOQIU,DANGMSA GR&R<10%SHIHAODELIANGCEXITONG,10%30%CELIANGWUCHATAIDA,LIANGCEXITONGXUYAOZUOGAISHAN,FOUZEBUNENGYONGYUCHANPINDEJIANYAN。BIRUSHUO,DIANCHIDECHENGZHONG、JIPIANDECHENGZHONG、PEILIAODECHENGZHONGZHEILEICELIANGYIBIXUYANGEDEXIAOZHUN。  

3、CTQ  

SUOYOUSHURUSHUCHUDECANSHUYINGXIANGCHANPINZHILIANGDE,BIXUZAIGUOCHENGLIMIANSHIBIECHULAI。DUIYUZHEIXIECTQXIANGMU,YAOZUOTEBIEJIANKONG,BAOKUOSHURUCANSHU,BIRUBAOJINGHUOZHEJIQISHEBEISHEJIDESHIHOUYAOKAOLVDUIYUSHISHIDEJIANKONG,RUGUOGUOCHENGNENGLICANSHUCPKZHINENGGOUDADAO1.33,NEIMEKEYICAIYONGCHOUJIANDEFANGSHI,SUOYICTQDESHIBIEFEICHANGZHONGYAO。  

DUIYUGUOCHENGLIMIANCTQDECANSHU,YAOYUNYONGSPCGUOCHENGTONGJIJISHUQUJIANKONGGUOCHENGSHURUSHUCHUCANSHUSHIFOUSHOUKONG,SPCKEYIFANYINGGUOCHENGSHIFOUWENDING,RUGUOYOUYICHANGHUIZAISPCKONGZHITULIMIANFANYINGCHULAI,KEYITIQIANDIAOCHAYUANYINBINGCAIQUYUFANGCUOSHIQUBIMIANSHENGCHANGUOCHENGDESHIKONG。DUIYUSPCRUGUOYOUYICHANG,NEIMEYICHANGYAOJISHICHULI,BAGUOCHENGYUDAODEWENTIJISHIJIEJUEDIAO,BAOZHENGGUOCHENGSHISHOUKONGWENDINGDESHENGCHAN。  

4、过程控制防呆系统(Shop Floor Control)  

DUIYUGUANJIANTEXINGCANSHU,ZAIGUOCHENGKONGZHIZHONG,YAOYONGXIANYOUDEMESZUOYIXIEJIANKONG,RUGUOSHANGYIGEGONGZHANCESHIBULIANG,NEIMEZAIXIAYIGEGONGZHANYAOBABULIANGTIAOXUANHUOZHELANJIEZHU,DANGCHANXIANYOUYUANGONGCAOZUOSHIWU,HUIYOUXITONGDEFANGDAIBURANGBULIANGPINLIUDAOXIAYIGEGONGXUHUOZHELIUDAOKEHUSHOUSHANG。ZAIZUOPFMEAHUOZHEZAIZUOCHANPINDEGUANJIANTEXINGKONGZHIDESHIHOUBIXUYAOYOUZHEIGEXITONG,FOUZEBUHUIYUNXUGONGYINGSHANGSHENGCHAN。GUOCHENGKONGZHIFANGDAIXITONGSHIPINGGUOSHENHEGONGYINGSHANGDEBIXUTIAOJIAN,MEIYOUZHEITAOXITONGSHIMEIYOUBANFACHENGWEIPINGGUOGONGYINGSHANGDE。  

5、产品的追溯系统

RUGUOSHENGCHANYOUYICHANGHUOKEHUYOUTOUSU,FANGBIANDUICHANPINZHAOHUI,KUAISUQUEDINGCHANPINYINGXIANGDEFANWEI,BIANYUZHUISU、GELICHANPIN,BIANYUZUOZHILIANGDIAOCHA。ZHUISUXITONGZHISHAOYAOZUODAOREN、JI、WULIAOJISHENGCHANSHIJIAN,BAOKUOGUANJIANGUOCHENGDETEXINGCANSHU,ZUOYEYUAN,JIQISHEBEIBIANHAO、WULIAOPICIHAO、SHENGCHANSHIJIAN、CTQDENG,ZHEIXIEDOUYAOYOUXITONGQUZHUISU,FANGBIANDIAOCHA。  

GUOCHENGKONGZHIFANGDAIXITONGHECHANPINZHUISUXITONGSHIGONGYINGSHANGGUANLIHEZHILIANGGUANLIDELIANGDAYINGXINGTIAOJIAN,LIANGDAXITONGQUESHAORENHEYIGEPINGGUOBUHUIJITAXIANGMU。MUQIANGUONEIQIYEZHEILIANGDIANZUODEFEICHANGBUHAO,MEIYOUZHEILIANGDAXITONG,HENDUOPINZHIWENTIWUFAZHUISUHEDIAOCHA。  

6、员工的自检与复检

YAODUIYUANGONGJINXINGPEIXUN,MEIGEYUANGONGBIXUMINGQUEDANGQIANCAOZUODEGONGWEINAXIESHIBULIANGPIN,NAXIESHILIANGPIN,NAXIESHIHEGE,NAXIESHIBUHEGE。BIXUYAOJINXINGPEIXUN、RENZHENG,KAOHEHEGEHOUCAINENGSHANGGANG。DANGSHENGCHANGUOCHENGZHONGFANYINGCHUBULIANG,YUANGONGHUIJIANGBULIANGJIANYANGELICHULAI,BUHUILIUDAOXIAYIZHAN,SHENZHIKEHUSHOUSHANG。  

7、IPQC巡检

IPQCJIUXIANGGONGCHANGLIMIANDEJINGCHA,DUISHENGCHANXIANDEJIXIESHEBEICANSHU、ZUOYEYUANDECAOZUOSHOUFA、ZUOYEYUANDUIZUOYELIUCHENGDEZUNSHOU、CTQDECANSHU、SHEBEIDEinput/outputCANSHUDENGANCHOUYANGJIHUAZUODINGQIJIANCHA。XUNJIANGENJUCHANPINDEGUOCHENGWENDINGXING,YOUKENENG2XIAOSHIYICI,YOUKENENG4XIAOSHIYICI,YOUKENENGYIGEBANCIYICI。ZAIZUOGUOCHENGKONGZHIJIHUADESHIHOU,DUIXUNJIANPINLV、CHOUYANGPINLV、JIANYANFANGFAYOUYIGEQINGCHUDEDINGYI。  

8、过程质量记录的保存

DUIYUMEIYIGEGUOCHENGDEinput/outputGUANJIANDEYIXIEGUOCHENGCANSHU,BIXUYOUXIANGXIDEPINZHIJILUBAOCUNXIALAI,BAOZHENGZAIKEHUDUANHUOZHEGUOCHENGFAXIANYICHANGSHI,YOUCHONGZUDEZHILIANGJILUZHENGMINGQUSHUOMINGNIDECHANPINFUHESpec,GUOCHENGSHISHOUKONGDE。DANGFASHENGZHILIANGZHENGYIHUOZHEKEHUTOUSUSHI,GUOCHENGZHILIANGJILUZUOWEIQIANGYOULIDEZHENGJULAIZHENGMINGNIDEGUOCHENGKONGZHISHISHOUKONGDE,YICHANGWENTISHIspecialDE,BUSHIPILIANGWENTI,SHENGCHANKONGZHISHIFUHEZHILIANGYAOQIUDE。  

9、合格率的监控及改善

YAOYOUSHUJUJILUXIALAISHENGCHANGUOCHENGMEIGEGONGXUHEGELVSHIDUOSHAO,GENJUGONGSIDECHIXUGAISHANHUOZHEGUOCHENGDELIANGLVMUBIAOQUKONGZHIGUOCHENGDELIANGLV。DUIYUMEIYOUDABIAOHEBULIANGLVGUOGAODEXIANGMUYAOSHOUJISHUJU,YONGBOLATUQUFENXIZUOCHIXUDEGAISHAN。BOLATUJIUSHIERBAYUANZE。GENJUTONGJIXUESHANGDEZHILIANGFENXI,WANGWANG20%XIANGMUZAOCHENG80%DEBULIANG,NEIMEFANGUOLAISHUO,WOMENYONGBOLATUFENXI,WANGWANG80%DEBULIANGSHIYOUQIANLIANGXIANGSANXIANGZAOCHENGDE,NEIWOMENJIUHUIBAWOMENDEJINGLI、ZIYUANFANGZAI80%BULIANGDEQIANLIANGXIANGSANXIANG,YOUZHONGDIANDEQUGAISHAN。BOLATUDEHAOCHUJIUSHIDUIYUGUOCHENGDEBULIANG,GUOCHENGDEFENXIBUHUIFANFANERTAN,ERSHIYOUDEFANGSHI,ZHEIJIUSHIBOLATUDEYINGYONG。  

10、Cycle time及UPH监控及改善

ZHEILIANGGEYOUSHENMEHAOCHUNI,DANGCycle timeQUZUOFENXIZUOGAISHANDESHIHOUNEIMENIDEJIAOHUOZHOUQI, WIPYUNZHUANHUOZHEWIPKUCUNHUIJIANSHAO,KEYISUODUANNIDEJIAOHUOQI,SUODUANCHANPINDESHENGCHANZHOUQI,KEYIKUAISUXIANGYINGKEHUDEJIAOHUO。UPHDEGAISHANZAIYUNIJIANGSHEBEIDECHANNENGZUOGAISHANHETIGAO。  

11、机械设备的预防保养

JIXIESHEBEIMAIHUILAI,SHEBEIGUANLIRENYUANYAOGENJUSHEBEIDECAOZUOZHIDAOSHUNIDINGYIGEXIANGXIDEBAOYANGWEIHUJIHUA,NIDINGSHEBEIDIANJIANWEIHUZUOYEZHIDAOSHU。YAOQINGCHUDELUOLIEBAOYANGFANGFA、BAOYANGPINLV、BEIPINBEIJIANGENGHUANDEZHOUQI,DUISHEBEIYUFANGBAOYANG,BAOZHENGSHEBEICHUYUYIGELIANGHAODEYUNXINGZHUANGTAI。SHEBEIDEBAOYANGLEISIYUQICHEDEBAOYANG,DUISHENGCHANSHEBEIYAOZUOYUFANGBAOYANG,BUNENGDENGDAOHUAILECAIQUXIU,FOUZEDUISHEBEIDESHOUMINGJIBEIPINBEIJIANDELIYONGSHIYIGEHENDADESUNSHI。

五、成品的质量管理(OQC)

CHENGPINZHILIANGGUANLIHENZHONGYAOYIDIANJIUSHICHOUYANGJIHUA,GENJUBUTONGDEZHILIANGYAOQIU,CHOUYANGJIHUABIAOXUNIDINGBUTONGDECHOUYANGJIHUA、CHOUYANGDEPINLV、CHOUYANGDESHULIANG。DANGCHOUYANGXIANGMUQUEDINGHAOHOU,LIANGCEXITONG,MSA(JIANYANJICESHISHEBEIDENENGLI),GR&RYAOZUOPINGGU,RUGUOYIQISHEBEIHUOCELIANGXITONGBUFUHEYAOQIUXUYAOZUOCHUGAISHAN。JIEXIALAISHIJIANYANRENYUANDEPEIXUNJIKAOHE,JIANYANRENYUANYAOPEIXUNKAOHEHEGEHOUCAINENGSHANGGANG,DUIJIANYANBIAOZHUNHEYAOQIURUGUOBAWOBUZHUNDUICELIANGSHEBEIWUCAOZUODOUHUIYINGXIANGCHANPINJIANYANDEGONGZHENGXING。RUGUODANGCHENGPINJIANYANFAXIANBUHEGESHI,Reaction PlanYAOYOU,DANGFAXIANBULIANGCHANPINDESHIHOU,YAOTONGGUOWULIAOPINGSHENWEIYUANHUI(MRB)JISHICHULI,YAOMEJIANGJIJIESHOU、YAOMEZHONGGONGHAISHIYAOMEBAOFEI,YAOYOUYIGEQINGXIDEXINGDONGJIHUAJISHICHULI。

六、产品的ORT可靠性测试管理

ORTCESHIYEFEICHANGZHONGYAO,DUICHANPINXINGNENGJINXINGCHOUYANGCESHI,BIRUGAOWEN、GAOSHI、CHONGJIDENGCESHIXIANGMU,GENJUBUTONGXINGYEBUTONGXINGGUIYAOQIUZHIDINGCHUBUTONGDEORTCESHIXIANGMU,JINGGUOYIXIEJIDUANCESHIHEMONIKEHUSHIYONGZHONGDEJIDUANTIAOJIAN,QUEBAOCHANPINFUHEYAOQIU,YOURENHEBULIANGKEYIJISHIFAXIANZUOYIXIEGAISHAN。ORTDEGUANLIYEHENZHONGYAO,NIDECHOUYANGJIHUA,CESHIDESHULIANG、PINLV,CESHIDEXIANGMU,CELIANGXITONG,CESHIRENYUANDEPEIXUNJIKAOHE。ORTBULIANGDEReaction Plan,CESHIRENYUANFAXIANBULIANGJISHIXIANGSHANGJIBAOGAO,ZUOJISHIDEPINGGU,ZUOBULIANGFENXI,ZUOGAISHANCUOSHI。

七、质量意识如何提高

ZHILIANGFENWEICHANPINZHILIANG、GONGZUOZHILIANGHEFUWUZHILIANG  

CHANPINZHILIANG:JICHANPINYOULIECHENGDU,YEJIUSHICHANPINXINGNENGHETEZHENGMANZUYONGHUYAOQIUDECHENGDU。NEIMERUHEHENGLIANGCHANPINZHILIANGDEGAODINI?WOMENSHIKANCHANPINMANZUYONGHUDEXUYAOSUOJUBEIDETEXINGYAOQIU,DUIYUBUTONGDEYONGHUYOUBUTONGDEYAOQIU,SUOYICHANPINYOUBUTONGTEXINGHEYAOQIU。CHANPINTEZHENGDADAOSHIYONGDEMUDESUOBIXUJUBEIDE,NEIJIUSHICHANPINDETEXING,YONGLAIHENGLIANGCHANPINZHILIANGDEHAOHUAI。CHANPINZHILIANGSHICHANPINDUIBIAOZHUNHUOZHEDUIGUIGEDEMANZUCHENGDU。  

GONGZUOZHILIANG:GONGZUOZHILIANGSHIQIYEWEIDADAOCHANPINZHILIANGBIAOZHUN,GUANLIGONGZUODESHUIPINGYUZUZHIWANSHANCHENGDU,YEJIUSHIGONGZUODEYOULIECHENGDU。GONGZUODANGZHONGMEIYIWEIYUANGONGYAOXIANGQUEBAOZIJIDEGONGZUOZHILIANG,BIXUGANHAOBENZHIGONGZUO,BAHAOMEIYIGECHANPINZHILIANGGUAN,ANZHAOBIAOZHUNZUOYEZHIDAOSHULAIWANCHENGMEIYIDAOGONGXU,FAXIANWENTIJISHIBAOGAO,BUDEZIZUOZHUZHANGHUOZHIZHIBULI。PINZHISHIZHIZAOCHULAIDE,ERFEIJIANYANCHULAIDE;YINCI,GONGZUOZHILIANGDEGAODIJUEDINGZHECHANPINZHILIANGDEYOULIECHENGDU,MEIGEYUANGONGDOUBIXUYISHIDAO,CIPINHEBUHEGEPINDOUSHIZAISHENGCHANGUOCHENGZHONGZHIZAOCHULAIDE,BUSHIJIANYANCHULAIDE。BUSHIQAHUOZHEIPQCBACHANPINJIANYANHUAILE,ERSHIZAISHENGCHANGUOCHENGZHONGZHIZAOCHULAIDEBULIANGPIN。,CHANPINZHILIANGDEHAOHUAIYUSHENGCHANGUOCHENGDANGZHONGDEMEIYIGERENDOUYOUMIQIEGUANXI。YUANGONGDEGONGZUOZHILIANGYAOQIUSHISHUXIJIANYANBIAOZHUN、SHUXINGCAOZUOGUIFANSOPDEYAOQIU,SHULI“ZHILIANGSHISHENGCHANCHULAIDE,BUSHIJIANYANCHULAIDE”DESIXIANG,YANGEZUNSHOUPINZHIBAOZHENGDESANBUZHENGCEHESANBUFANGGUOYUANZE。  

SANBUZHENGCE:  

  • 1、不接受不良品—自检,复检.  
  • 2、不制造不良品--自检.  
  • 3、不流出不良品--自检和复检  

SANBUFANGGUOYUANZE:

  • 1、事件原因分析不清楚不放过;  
  • 2、事件責任者与群体未受到教育者不放过;  
  • 3、事件沒有预防措施不放过。  

FUWUZHILIANG:SHICHANPINZHILIANGYUGONGZUOZHILIANGDEJIEHE,ZAIJINTIANDESHEHUILI,GEXINGGEYEDOUYIWEIGUKETIGONGZUIHAODEFUWUWEIZONGZHI。KEFUBUMENYAOZUOHAOCHANPINSHOUQIAN、SHOUZHONG、SHOUHOUFUWU,TIGONGRANGGUKEMANYIDEFUWU,RANGGUKEXIAOFEIDEKAIXIN。CHANPINBUKENENGZUODAO100%,DANGFASHENGCHANPINZHILIANGWENTISHI,NEIMEFUWURENYUANDETAIDUHEFUWUDEZHILIANGJIANGJUEDINGKEHUDUIGONGSIDEPINGJIA,JIANGYINGXIANGGONGSIDEXINYU,SUOYIFUWUZHILIANGFEICHANGZHONGYAO。  

ZHILIANGYISHI:YAOBAOZHENGWOMENDECHANPINSHIHEGEDE,CHANPINFUHEGUIGEYAOQIU,SHENGCHANGUOCHENGKONGZHIANZHAOBIAOZHUNZUOYEZHIDAOSHUQUZHIXING。YUANGONGBUJINJINSHIBEIDONGDEJIESHOU,GENGYAOBUDUANDITICHUGAISHANYIJIAN,QUANTIRENYUANXINGCHENGCHIXUGAISHANDELINIAN,CUJINZHILIANGDETIGAO。BUMENZHIJIANPEIHE、FENGONGXIEZUO。ZHILIANGYISHISHIYIGEQIYECONGGAOCENGGUANLIDAOZHONGCENGGUANLIDAOYIXIANYUANGONG,DUIZHILIANGHEZHILIANGGONGZUODERENSHIHELIJIE。ZHILIANGYISHITIXIANZAIMEIYIWEIYUANGONGDEGANGWEIGONGZUOZHONG,YETIXIANZAIQIYEZUIGAOJUECECENGDEGONGZUOZHONG。ZHILIANGYISHIDEDAOTIGAO,NENGGOUZIJUEDIQUBAOZHENGQIYESUOSHENGCHANDEJIAOFUGUKEXUQIUDECHANPINZHILIANG、GONGZUOZHILIANGHEFUWUZHILIANGDEYISHITIGAO,QIYEYIZHILIANGQIUSHENGCUN,QIUFAZHAN。  

ZHILIANGYISHISHITONGGUOQIYEGUANLISHUIPINGDETISHENG、ZHILIANGJIAOYUHEZHILIANGZERENBUDUANDEPEIXUNQUJIANLI,TONGGUOGAOCENGHEJICENGGUANLIRENYUANDUIYUANGONGDEPEIXUNSHIJIAYINGXIANGQUXINGCHENG。ZUOWEIGONGSIDEGAOCENGTONGGUOZHILIANGJILIJIZHI,YINGXIANGSUOYOUYUANGONGZIWODIAOJIE,ZHUBUDEXINGCHENG;ZUOWEIZHILIANGBUMENDEFUZEREN,YAOYINGXIANGGAOCENGSHENZHILAOBANDEZHILIANGLINIAN;ZUOWEIZHONGCENGGUANLI、ZHILIANGJINGLI、ZHILIANGGONGCHENGSHIZHUGUANZAIRICHANGGONGZUODANGZHONGTONGGUODUIGONGZUOXIANGGUANDEZHONGCENGGUANLIHUOZHEQITABUMENDEZHUGUANYINGXIANG、GUANSHUZHILIANGYISHI;ZUOWEIIPQC、ZHILIANGGUANLIRENYUANTONGGUORICHANGGONGZUOZHONGDUIYIXIANYUANGONGDEYINGXIANG、GUANSHUYIXIANYUANGONGDEZHILIANGYISHI。QUANTIYUANGONGDEZHILIANGYISHITIGAO,CHANPINZHILIANGCAIHUITIGAO,GONGZUOZHILIANGCAIHUITIGAO,FUWUZHILIANGCAIHUITIGAO。  

ZHILIANGGUANLIFEICHANGXITONG、FEICHANGFUZA,XUYAOSUOYOURENDOUCANYUDAOZHILIANGGUANLIZHONGLAI,CAINENGZHENZHENGTIGAOZHILIANG。

WENZHANGLAIYUAN:WEIXINGONGZHONGHAO_PINZHIRENSHENGZHILIANGKAIJIANG

WENZHANGLIANJIE:

从质量到卓越的第一步

下一步
爱游戏 爱游戏APP 亚博取现出款秒到账 中国电信爱游戏官网 九游游戏中心 18新利体育